CHE 318 Lecture 24

Mass Transfer In Two-Phase Column: Realistic Situations

Dr. Tian Tian

2026-03-09

Learning outcomes

After this lecture, you will be able to:

  • Recall the stagnant-film flux relation for two-phase mass transfer.
  • Apply film and equilibrium relations to determine interfacial compositions and fluxes.
  • Describe how internal column mass balances shape local driving forces.

Recall of last week: two-phase mass transfer

Useful tool: equilibrium diagram

Key features:

  • x-axis & y-axis meaning?
  • Points on and below curve?
  • Equilibrium line and operating line?
  • Points above and below eq. line?
  • Meaning of operating line with flow rates?

Recap: key equation 1 – flux relation

For very diluted (EMCD-like) system, the flux equation in each phase follows:

\[\begin{align} N_A = k_y' (y_{AG} - y_{Ai}) = k_x' (x_{Ai} - x_{AL}) \end{align}\]

This leads to the slope to the eq. line as:

\[\begin{align} \text{Slope} &= - \frac{y_{AG} - y_{Ai}}{x_{Ai} - x_{AL}} \\ &= -\frac{k_x'}{k_y'} \end{align}\]

Recap: key equation 2 – mass balance (2-phase)

If we only care what possible \((x, y)\) points are in the tower, can use 2-phase mass balance:

\[\begin{align} L'\left(\frac{x_2}{1 - x_2}\right) + V'\left(\frac{y_1}{1 - y_1}\right) = L'\left(\frac{x_1}{1 - x_1}\right) + V'\left(\frac{y_2}{1 - y_2}\right) \end{align}\]

In very diluted (EMCD-like) system, we have operating line with a slope of \(L'/V'\).

  • Given inlet \(y_1\) and target \(x_2, y_2\) 👉 minimal operating \(L'\) (see Assignment 6!)
  • Given actual \(L'\) 👉 predict outlet \(x_1\)

What can we improve from last week’s picture?

Applicability

  • Instead of focusing on very diluted (\(1-x\approx 1-y \approx 1\)), derive equations for general, diffusion through stagnant film case
  • Solving interfacial composition for general case

Case study: height requirement in packed absorption tower

  • How tall should the tower / column be, given the mass transfer coefficients?

More accurate slope for interfacial connection

For non-dilute systems, \(1-x_{AL}\) and \(1-y_{AG}\) may not be close to

  • The relation between \((x_{AL}, y_{AG})\) and \((x_{Ai}, y_{Ai})\) is no longer linear
  • Need correction using log-mean composition terms
  • Usual description: diffusion of \(A\) through non-diffusing \(B\)

Practical relation 1: flux relation for stagnant-film case

Still require the same flux through gas and liquid films:

\[\begin{align} N_A = \frac{k_y'}{(1-y)_{im}} (y_{AG}-y_{Ai}) = \frac{k_x'}{(1-x)_{im}} (x_{Ai}-x_{AL}) \end{align}\]

So the line connecting bulk point to interface point has slope:

\[\begin{align} \text{Slope} &= \frac{y_{AG}-y_{Ai}}{x_{AL}-x_{Ai}} \\ &= -\frac{k_x'/(1-x)_{im}}{k_y'/(1-y)_{im}} \end{align}\]
  • uses: log mean correction \((1-x){im}\) and \((1-y){im}\)
  • depend on the actual location

Note: log mean correction to interfacial flux

  • The notations \((1 - x)_{im}\) and \((1 - y)_{im}\) are log mean values for inert composition between bulk and interface
  • Just \(x_{Bm}\) in the steady-state diffusion problems
  • Will be frequently used in this week’s lecture!
\[\begin{align} (1-x)_{im} &= x_{Bm} \\ &= \frac{(1 - x_{Ai}) - (1-x_{AL})}{ \ln\!\left( \frac{(1 - x_{Ai})}{(1-x_{AL})} \right) } \end{align}\]

Example 1: finding the interfacial composition (stagnant B)

Solution steps for solving interfacial composition (general case)

Manual trial-and-error steps:

  1. Start from bulk point \(P\)
  2. Guess slope using current correction terms (initially \((1-x)_{im} = (1-y)_{im} = 1\))
  3. Connect to equilibrium curve to get \((x_{Ai}, y_{Ai})\)
  4. Update \((1-x){im}\) and \((1-y){im}\), calculate new slope
  5. Is new slope in 4) converged?
    • No 👉 go back to step 2
    • Yes 👉 continue to step 6
  6. Get final \((x_{Ai}, y_{Ai})\) and \(N_A\)

Example 1: step 1 (follow textbook)

Example 1: step 2 (follow textbook)

Geometric interpretation of overall \(K\)

Use gas-phase example, from geometry of the equilibrium diagram:

\[\begin{align} \frac{1}{K_y}=\frac{1}{k_y}+\frac{m'}{k_x} \end{align}\]

Transport resistance and overall mass transfer coefficients

  • The overall mass transfer coefficient \(K\) basically tells which transport resistance is dominant (\(k\) inversely proportional to resistance)
  • The transport equation becomes a “resistance-in-series” analog
\[\begin{align} \text{[Total resistance in gas]} &= \sum \text{resistance in each phase} \\ \frac{1}{K_y} &= \sum f_i \frac{1}{k_i} \end{align}\]

Case 1: overall \(K_y\) in gas phase for highly liquid-soluble A

  • Local slope \(m'\) is small
  • Transfer resistance is mainly in gas!
  • Design rule: tune \(k_y\) –> more efficient mass transfer
\[\begin{align} \frac{1}{K_y} &= \frac{1}{k_y}+\frac{m'}{k_x}\\ &\approx \frac{1}{k_y} \end{align}\]

Case 2: overall \(K_x\) in liquid phase for low solubility A

  • Local slope \(m''\) is large
  • Transfer resistance is mainly in liquid!
  • Design rule: tune \(k_x\) –> more efficient mass transfer
\[\begin{align} \frac{1}{K_x} &= \frac{1}{m'' k_y}+\frac{1}{k_x}\\ &\approx \frac{1}{k_x} \end{align}\]

Example 2: estimate overall mass transfer coefficients

Use the conditions from example 1: bulk phase point \(P=(0.10, 0.380)\), \(k_x'=1.967\times 10^{-3}\) kg mol/m\(^2\)/s and \(k_y' = 1.465\times 10^{-3}\) kg mol/m\(^2\)/s, estimate \(K_y'\)?

Example 2: solutions

Summary

  • In-depth analysis of diffusion through stagnant interfacial equilibrium
  • Geometric interpretation of equilibrium diagram
  • Case studies for interfacial composition & mass transfer coefficient

So far we have built almost all prerequisite for solving the concentration profile in the absorption tower! We will discuss that in upcoming Lecture 25